Making a 5' Diameter Top for the Mackenzie Table

This slide show shows how the tabletop is constructed. The process begins with selecting the planks and orienting them for look and grain direction. I then glue them up in the clamping press. For this table there was a bit of a depression where 2 of the planks met, causing a bit of a dip along the seam. I had attempted to level out the depression with epoxy, but of course the finish would not penetrate the epoxy. The solution was to rout out a channel were the depression was and insert a patch from a cutoff of the same plank. Once it was glued up, sanded and finished, voila, you’d never know it was there. Sometimes you have to come up with creative solutions to solve the puzzles you’re sometimes presented with when working with wood. It can be frustrating at times, but it’s also what makes each project interesting and challenging.

Shopsabre CNC cutting the round oak tabletop

Before I purchased my CNC, my process for cutting a circle this big was to find the center of the “blank”, make a circle-cutting arm that I’d screw into the centerpoint and attach a router to the other end so my cutting bit would reach the exact diameter and then use the router to cut the circle — sort of like the second hand on a clock. With the CNC, I draw the circle at the exact dimensions I want on the computer and output the tool paths to the machine. As you can see here, it cuts the perfect circle at the desired diameter in less than a couple of minutes. Dead accurate and a real time saver.

See the Mackenzie table here

Making a Parasite Chair

Making a Parasite Chair

Figuring out the joinery that went into Bahk Jong Sun’s chair from the movie Parasite was what interested me in making my variation of his design. The chair looks deceptively simple when viewed in its finished form, but it features 10 mortise-and-tenon connections that run in different directions, calling for some serious concentration. For me, it was a great exercise in honing my m&t skills and I’m pleased with how it came out.

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Making a Special Wedding Box

The challenge of this project — a wedding gift for the bride and groom — was to capture the magnificent setting of the ceremony, which took place in front of giant oak tree overlooking a vineyard in Healdsburg, California.

I decided that the star of this show (besides the bride, of course) was the tree. I wanted to find a way to feature it prominently in the design, so that it would be a reminder of their special day every time they looked at it.

I scanned a photo of the tree into my design program (Aspire) and used various design tools to draw the outline, create some texture, and design the heart in the V of the tree to signify their love for each other.

I also decided to memorialize the lyrics of their special song on the underside of the lid.

The most satisfying part of this project was seeing the emotional reaction of the couple when they were presented with this gift.

Cutting the box “onlay” with my CNC

I’m always exploring new ways to utilize my CNC machine to bring my ideas to life. In this case I don’t think I could have realized the design vision for this project without the ability of the machine to execute my design intent and make the cuts with such precision.

See more keepsake boxes here

Making a Headmaster's Desk

This was a fun project — a standup desk as a gift to a private school headmaster. The client commissioned me to make this unique desk with an industrial steel base and a top made from a tree taken down on his property.

I engraved the logo for the school into the top and filled it with epoxy.

CNC engraving of desk top inlay

I tested making the engraving at different depths on scrap MDF before cutting into the actual desktop.

The headmaster reportedly was blown away. I received an passing grade!